Saturday 25 May 2013

Role of IT in Manufacturing-A Case Study


The Role of IT in Manufacturing: A Case study

Synopsis for Operations Management Project Report


 

How to Write Research Proposal on Role of IT in Manufacturing


Introduction, Importance and Significance of the Study:
 
The manufacturing sector is the crucible in which many technologies are refined and fused for the purpose of making things that people need or want. In 1993 manufacturing accounted for 18 percent of the $6.4 trillion gross domestic product and for nearly 18 million jobs in the United States (U.S. Department of Commerce, 1994; Council of Economic Advisors, 1994). Broadly defined, manufacturing includes all of the activities involved in determining the needs of potential customers, conceiving and producing products to meet those needs, and marketing and delivering those products to the ultimate customer. Money is made and needs are satisfied by meeting quality, cost, performance, and time-to-market goals for the product being manufactured. These attributes—quality, cost, performance, and time to market—may be taken to be the yardsticks against which any new advance must be measured.
A manufacturing business is devoted to the production of tangible objects that are high in quality and competitive in cost, meet customers' expectations for performance, and are delivered in a timely manner. Finding and achieving the appropriate balance among these attributes—quality, cost, performance, and time to market—challenge all manufacturing businesses. Those companies that are successful in meeting that challenge remain in business; those that are not usually disappear.
In a manufacturing environment that is perhaps changing more rapidly now than during the Industrial Revolution, competing successfully will require that Indian manufacturers increasingly provide customers with shorter times between order and delivery and between product conceptualization and realization, greater product customization, and higher product quality and performance, while meeting more stringent environmental constraints. Accomplishing these goals will require major changes in current manufacturing practices; such changes include the use of new and/or more complex manufacturing processes, greater use of information to reduce waste and defects, and more flexible manufacturing styles.

Rationale of the study

This report outlines a broad research agenda for applying information technology (IT) to improving the manner in which discrete manufacturing processes will be carried out in the 21st century. IT includes the hardware that computes and communicates; the software that provides data, knowledge, and information while at the same time controlling the hardware; and the interfaces between computers and the tools and machines on the manufacturing shop floor.
products and processes (e.g., converting customer requirements and expectations into engineering specifications, converting specifications into subsystems), production (e.g., moving materials, converting or transforming material properties or shapes, assembling systems or subsystems, verifying process results), and manufacturing-related business practices (e.g., converting a customer order into a list of required parts, cost accounting, and documenting of all procedures). This report also discusses the need for non-technology research to better understand human resource and other non-technical aspects of manufacturing.
An enormous amount of information is generated and used during the design, manufacture, and use of a product to satisfy customer needs and to meet environmental requirements. Thus it is reasonable to suppose that the use of information technology can enable substantial improvements in the operation, organization, and effectiveness of information-intensive manufacturing processes and activities, largely by facilitating their integration. Equipment and stations within factories, entire manufacturing enterprises, and networks of suppliers, partners, and customers located throughout the world can be more effectively connected and integrated through the use of information technology.

Objectives of the study:
Information technology can provide the tools to help enterprises achieve goals widely regarded as critical to the future of manufacturing, including:
Rapid shifts in production from one product to another;
Faster implementation of new concepts in products;
Faster delivery of products to customers;
More intimate and detailed interactions with customers;
Fuller utilization of capital and human resources;
Streamlining of operations to focus on essential business needs; and
Elimination of unnecessary, redundant, or wasteful activities.
The development and implementation of new information technology to meet these goals will be shaped by organizational, managerial, and human resource concerns that have prevented manufacturers from exploiting fully even the technology that exists today. 

Hypothesis

Ho: Significantly Information technology has a major role to play in the manufacturing environment of the future.
H1: Significantly Information technology does not have a major role to play in the manufacturing environment of the future.

Research Questions
The following questions suggest research areas relevant to enterprise integration:
Q.1 What standards should support the passing of information between the various architectures and the interconnection of different systems within the manufacturing enterprise?
Q.2 What tools and capabilities are needed for human- and machine-based information and resource searching?

Research Methodology

In this research the survey will start with the question: “Are you interested in learning how IT play major role in manufacturing?” The survey will include a great amount of data. The number of open questions will be 10. The survey will include questions on success/failure IT factors. In addition, the survey will include questions on the general background of the respondents, the IT projects, and the respondents’ organizations, tools and leadership styles. People will be asked to take part in the survey only if they had been actively involved in managing a IT project, and will be asked to base their responses on their most recently concluded IT project in manufacturing, even if that project had been curtailed or abandoned. The survey will focus on the perspective of the project client/owner/sponsor, and included projects carried out for their own purposes.

An e-mail enquiry will be sent to50 companymembers, inviting them to participate in the IT project management survey. Data from the survey will be imported from Microsoft Excel 2007 statistical software for Analysis.
Expected Contribution from Study

Sensitivity to these concerns will be essential to the successful development and implementation of the information technology associated with visions of manufacturing for the 21st century.Information technology can be used to meet a range of needs of manufacturing decision makers. These needs suggest a research agenda with both technological and non-technological dimensions.
Although there are many definitions of information technology (IT), this report defines IT as encompassing a wide range of computer and communications technologies. IT includes the hardware that computes and communicates; the software that provides data, knowledge, and information while at the same time controlling the hardware; and the robots, machinery, sensors, and actuators or effectors that serve as the interface between computers and the outside world, specifically the manufacturing shop floor. Note also that the effective use of information technologies demands considerable investment in training and maintenance.

Chapterisation
1.   Introduction
2.   Literature Review
3.   Research Methodology
4.   Data Analysis
5.   Conclusion
6.   Recommendation 

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